We
got into a building that was going to be transformed into a first class film
studio in the heart of Chicago’s movie/TV show area. From concept, the building had some challenges on what to do with some of the existing elevators so they could provide the building’s
vertical transportation needs for the new use of the building. This elevator was the 2nd elevator
we have modernized at the building, it is an amazing transformation.
Existing elevator
challenges
– The existing elevator was a very old, very large freight elevator. The building wanted to keep the length of the
elevator so it could service both sides of the building. Over time, the building had changed the floor
and building layouts so each side of the elevator wasn’t necessarily on the same
level as the opposing side. Another one of our big challenges was utilizing the
existing hoistway to put up our door frames.
Existing elevator &
project scope
– Everything but the rails
New
equipment providers
Controllers
– Smartrise Engineering
Power
unit – Canton Elevator
Cab
interior – Canton Elevator
Car
& hatch doors – Peelle Company
Door
operators – GAL MOVFR
Fixtures
– Innovation Industries
Valve - Maxton UC1
Elevator controllers – The original elevator
controller was from an Otis Basement machine, which was replaced with a Dover
DMC, and later was replaced with Chicago’s own Atel Controls. It now has a
Smartrise Engineering control system.
Old elevator controller
New Smartrise Engineering hydraulic elevator controller
Machine room– When we found the
elevator machine room, it had a Dover DMC machine with an Atel control system and
the old basement traction machine was still in the machine room. The machine room is cleared out and we have a ton of room now.
Old machine room had a hydraulic elevator and abandoned traction machine
New elevator machine room
New elevator machine room
Elevator fixtures – We removed old Otis
Elevator fixtures and installed Innovation Industries hall and car fixtures.
Old car operating panel
New Innovation Industries car operating panel for automatic operation
Cab, sling, platform,
cylinder & doors
– We did a complete tear out of the hoistway and installed all new cab, sling,
platform & cylinder from Canton Elevator and car and hatch doors from
Peelle Company.
Old elevator cylinder
New Canton Elevator cylinder
Old bottom of the car - it is wood
Updated metal platform and sling from Canton Elevator
Old bi parting freight doors
Old swing doors at lowest landing
New Peelle Company frames and doors with GAL equipment
New Peelle Company frames and doors with GAL equipment
Old original cab interior
New Canton Elevator interior
Take away – This was a huge undertaking for our project team.
Whenever we are working at existing buildings with older hoistways, and
especially when we are changing the classification of the elevator, we will see
some big challenges. Our project team
did a wonderful job working with the existing conditions and taking an old
beater and replacing it with a brand new elevator to provide the building with
something more appropriate for their new building needs.
Team work– We had 15 Colley
employees work on this project and while our project team did the brunt of the work, they had a whole team behind them for support from the first phone call to the
final inspection. Well done Team Colley!
Thank you’s – First and foremost
well done to our field personnel that was on the project who took every challenge
in stride. We would also like to thank
our supplier partners at Canton Elevator, Peelle Company and Smartrise for
working with us during the project on some of the obstacles we had along the
way. Thank you to those who took the the challenge out of our collective problems and worked with us through it. It takes a team[elevator contractor, building owner, suppliers] to take this from start to finish and
we took the building’s initial dream from 4 years ago and delivered elevator #2.
If
you have any questions or would like additional information feel free to
contact me at CraigZ@colleyelevator.com or
630-766-7230 ext. 107.
Also
check us out on Instagram @Colleyelevator see what we have been up to.