Saturday, April 2, 2022

Giant Passenger Elevator Modernization – Chicago, IL

 


We got into a building that was going to be transformed into a first class film studio in the heart of Chicago’s movie/TV show area.  From concept, the building had some challenges on what to do with some of the existing elevators so they could provide the building’s vertical transportation needs for the new use of the building.  This elevator was the 2nd elevator we have modernized at the building, it is an amazing transformation.

Existing elevator challenges – The existing elevator was a very old, very large freight elevator.  The building wanted to keep the length of the elevator so it could service both sides of the building.  Over time, the building had changed the floor and building layouts so each side of the elevator wasn’t necessarily on the same level as the opposing side. Another one of our big challenges was utilizing the existing hoistway to put up our door frames.

Existing elevator & project scope – Everything but the rails

New equipment providers

Controllers – Smartrise Engineering

Power unit – Canton Elevator

Cab interior – Canton Elevator

Car & hatch doors – Peelle Company

Door operators – GAL MOVFR

Fixtures – Innovation Industries

Valve - Maxton UC1

Elevator controllers – The original elevator controller was from an Otis Basement machine, which was replaced with a Dover DMC, and later was replaced with Chicago’s own Atel Controls. It now has a Smartrise Engineering control system.

Old elevator controller

New Smartrise Engineering hydraulic elevator controller

Machine room– When we found the elevator machine room, it had a Dover DMC machine with an Atel control system and the old basement traction machine was still in the machine room.  The machine room is cleared out and we have a ton of room now.

Old machine room had a hydraulic elevator and abandoned traction machine

New elevator machine room

New elevator machine room

Elevator fixtures – We removed old Otis Elevator fixtures and installed Innovation Industries hall and car fixtures.

Old car operating panel


New Innovation Industries car operating panel for automatic operation

Cab, sling, platform, cylinder & doors – We did a complete tear out of the hoistway and installed all new cab, sling, platform & cylinder from Canton Elevator and car and hatch doors from Peelle Company.

Old elevator cylinder

New Canton Elevator cylinder

Old bottom of the car - it is wood

Updated metal platform and sling from Canton Elevator

Old bi parting freight doors

Old swing doors at lowest landing

New Peelle Company frames and doors with GAL equipment

New Peelle Company frames and doors with GAL equipment

Old original cab interior 

New Canton Elevator interior 

Take away – This was a huge undertaking for our project team.  Whenever we are working at existing buildings with older hoistways, and especially when we are changing the classification of the elevator, we will see some big challenges.  Our project team did a wonderful job working with the existing conditions and taking an old beater and replacing it with a brand new elevator to provide the building with something more appropriate for their new building needs.

Team work– We had 15 Colley employees work on this project and while our project team did the brunt of the work, they had a whole team behind them for support from the first phone call to the final inspection.  Well done Team Colley! 

Thank you’s – First and foremost well done to our field personnel that was on the project who took every challenge in stride.  We would also like to thank our supplier partners at Canton Elevator, Peelle Company and Smartrise for working with us during the project on some of the obstacles we had along the way.  Thank you to those who took the the challenge out of our collective problems and worked with us through it. It takes a team[elevator contractor, building owner, suppliers] to take this from start to finish and we took the building’s initial dream from 4 years ago and delivered elevator #2.

If you have any questions or would like additional information feel free to contact me at CraigZ@colleyelevator.com or 630-766-7230 ext. 107.

Also check us out on Instagram @Colleyelevator see what we have been up to.

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