Sunday, December 23, 2018

Elevator hydraulic fluid filtration/new/valve

We take care of over 1200 hydraulic elevators and we spend a lot of time working on valves.  It is always a good reminder to talk about oil care from time to time as it dramatically affects the operation and longevity of the elevator’s control valve.  The valve is one of the more critical systems on your hydraulic elevator system.   

Unlike automobiles we do not change the elevator’s hydraulic fluid every 3,000 to 5,000 miles.  Often the hydraulic fluid can be in an elevator for 20-30 years unless you have a proactive contractor to educate the building and recommend oil care.


 [Hydraulic fluid removed from a tank, note the sludge and sediment] 

 [After a proper tank cleaning]

 [What we found on the bottom of one tank]

 [What we found on the bottom of another tank]

Filtering of hydraulic fluid & cleaning the tank – Elevator hydraulic fluid should be filtered every 3 to 7 years dependent on usage & environment.  High usage or dirty environment will cause a buildup of sentiment from the air and break down of the pump and/or valve.  When hydraulic fluid is filtered it should be removed, the tank cleaned oil put back in.  There will be a loss of the original composition of the oil over time which can be combated with the installation of additive to help restore some of the fluids original characteristics.



New hydraulic fluid – Hydraulic fluid should be replaced every 5 to 10 years, again, dependent on usage and environment. 

New vs old fluid – Sometime in the last 10 years the way hydraulic fluid was produced has change, which means that new fluid is not the same as the fluid that was produced 30 years ago.  Just like most other advancements we make things cheaper but not necessarily better.  The oil industry also changed the way they grade the composition to compliment change in hydraulic fluid composition.

When oil gets too hot – When hydraulic fluid gets too hot it gets burnt.  Overheating or burning creates sentiment in the oil which some people consider contamination.  It is a good idea if you burn out a motor or if you hydraulic fluid has been over heated to have it replaced.  The overheating of the oil also changes the characteristics of the fluid.

When water is introduced to hydraulic fluid – When water is introduced to a closed system it is very difficult to remove.  There are a variety of ways to remove the water from the system, none of them are quick.  You should always replace what you can and put a water dissipation system in place.

Filtration bags – Some valve manufactures make a filtration bag system to help purify hydraulic fluid.  This is a great system but someone needs to pay attention to the bag, as time goes by the bag collects debris.  If the bag is left in too long, it will break and spread all the debris it has collected as well as parts of the bag.  The bag and debris will get stuck in the valve and the elevator system will not work correctly.  The issue with the bag is that it needs to be monitored and in order to monitor it someone needs to remove the tank lid and check it.  We have walked into more than a few buildings where a bag had been on for years and it created an issue because no one clearly identified this as a check point.  I.E. Large sign saying “check the bag” or “remove the bag on XX/XX/XX”.

Valves – Valves can last a very long time.  Leading valve manufacures recommend replacement of their valves after 10-15 years, again dependent on usage and environment. Manufacturers suggest that after 3 to 5 years components need to be proactively replaced.

If you have any questions or would like additional information feel free to contact me at CraigZ@colleyelevator.com or 630-766-7230 ext. 107.

Also check us out on Instagram @Colleyelevator see what we have been up to.

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