Sunday, April 25, 2021

Guided Tour of Chicago – Elevator Project Tour


I was able to take a couple hours out of my day and visit some of our project teams this week all over the Chicagoland area. We are doing work 6 floors below to 22 floors above and everything in between.

Here are a few of our projects I got to visit. As I told the retired elevator professional that was inspecting our work, the crew doing the field work are the hero's here - my job is easy. Way to go Team Colley!

Cylinder Replacement – Glen Ellyn, IL

This is a 6 story elevator cylinder replacement in Glen Ellyn, IL. We had pressed metal as our bolster so we had to scaffold to put secondary beams up for hoisting. We do a lot of cylinder work, but the day the debris removal truck comes is always an unnerving one. We never quite know what lays below for us. In this instance, we got 50’ clear hole of fairly straight casing, and it was dry.

[Long way down!]
 

Cylinder Replacement – Chicago, IL

This is a future cylinder replacement project. We got the vitals and now we're on to ordering the material. The building had a THE valve and ATL starter with a noise complaint. Not only are they getting a new cylinder but they will also be getting a new Maxton valve, Siemens soft start and heavy duty Dover style muffler. Noise complaints should be a thing of the past when we get done!

[Older Automatic/United cylinder ready to be replaced]

 

[The Ranger of Chicago - MCE 1000]



[Remember when Adams made buttons and everyone used them?]

Traction Control Mod – Chicago, IL

We are in process of doing a traction control mod on an old Swift elevator controller. Back 15-20 years ago the building replaced their controller, machine and pretty much everything else on the elevator. Unfortunately they had installed a Swift controller which they wanted something a bit more dependable and serviceable. They will be getting a Motion Control Engineering controller, we replaced the motor, and were able to retain the great HWEC machine.
[We love the exterior of this building that faces the lake]

[New Imperial Motor and EMR flex coupler on a bulletproof HWEC machine]

[MCE 4000 reliable traction controller!]

Freight Control/Door/Cylinder MOD – Chicago, IL

This big beast is a 16” cylinder with 12” piston and some pretty big freight doors. The building had door work done in the 1990’s to work with their 1967 Reliance/CJA controls. The new elevator will have an EECO Jack, Smartrise controller, Innovation fixtures, MEI dry unit and Peelle doors.

[Nessie comes out of Lochness]

[Some new big Peelle doors long over due!]

Hydro Control MOD – Chicago, IL

Colley installed an elevator in this building in 1986. In 2017, Chicago had a Fireman Emergency Operation (FEO) Phase II mandate that the Vertitron controller did not comply with. We had an opportunity to go back to the building and complete the modernization. The new elevator system will have Smartrise controls, Innovation fixtures, MEI submersible unit and GAL door operator and equipment.

 

[A lot of construction in this area]

[Before MEI had slick branding - Colley made power units with our own tags - they so happen to have been the same tags we put on envelopes]


[1993 Colley power unit w/EECO valve]

[New MEI branded power unit]

We didn’t make it to all the projects we had going on Wedneday/Thursday but it was great to see our teams doing the great work they've become know for! It really is amazing to see all the great work we are doing out there and how long our end product lasts. Built to Last!

Hey! Sign up for our mailing list!  Top right corner of the blog.

If you have any questions or would like additional information feel free to contact me at CraigZ@colleyelevator.com or 630-766-7230 ext. 107.

Also check us out on Instagram @Colleyelevator see what we have been up to.

Sunday, April 18, 2021

2020 Top OSHA Violations - Elevator Industry Stay Frosty!

 


The 2020 top OSHA violations list has come out which is another reminder we need to work on providing a safe work environment for ourselves and our coworkers. In the last year we have worked on some great job sites and some “call me when you're done or need me” construction sites. 

Accidents can happen quickly and some of them are long term and some of them are fatal, that is why OSHA is here. We advise our mechanics to pay attention to comply or pay attention to prevent accidents, either way, please pay attention so you're in a safe work environment. 

If you are the person working out in the field and see something, feel something, say something. You are the front line. The author of this blog spends more time in the office than the field and we rely on the field's input. Need another person, need different equipment, need anything, say the word and let's get it out to you and/or help you make a plan.

OSHA's top 10 violations list this year includes:  

1. Fall protection

2. Hazard communication

3. Respiratory protection

4. Scaffolding

5. Ladders

6. Lockout/tag out

7. Powered industrial trucks

8. Fall protection w/training requirements

9. PPE – eye and face protection

10. Machine guarding

The people that are getting hurt are our newbies as well as the people with experience who can do these jobs with their eyes closed. If you are either of these, be vigilant and reduce your exposure. Who is not getting hurt as frequently are people 30-45 and people ready to retire.

IUEC is having their safety stand down on 4/28/21, so let’s take some time that day to focus on safety and talk to you coworkers. Share stories, close calls, people you know, etc when we are talking about this, it keeps safety front and center and next time we have a decision to make, it may tip us over to making the right decision.

Hey! Sign up for our mailing list! Top right corner of the blog.

If you have any questions or would like additional information feel free to contact me at CraigZ@colleyelevator.com or 630-766-7230 ext. 107.

Also check us out on Instagram @Colleyelevator see what we have been up to.

Sunday, April 11, 2021

American Elevator Group



From Mark Boelhouwer, whom you may have heard of from the elevator industry big splash of Vantage[GAL/Hollister Whitney/Elevator Controls/ETC] comes American Elevator Group.  Mark has a long history of M & A including working for Otis, Oracle, Vantage and now AEG.  Their current lineup includes

 

            Unitec

            Eltec

            D & D Elevator

            Standard Elevator[New Jersey]

            Kencor

            Jersey Elevator

            American Elevator & Machine Corp

            Pride and Service

            Eastern Elevator

            DC Elevator

            Dunwell Elevator

            Dura Lift

            Rite Way

 

In the last 10-20 years we have seen a tremendous amount of industry consolidation through holding companies/VC money.  This is another move for consolidation in our industry in the non union arena.  There are also some firms in the Northeast trying to duplicate this in the union market. 

I had the opportunity to get to know a lot of the key people at these companies during my time on the Board of Directors of the NAEC.  Being from Chicago where 98% of our companies are Union, it was eye opening to learn about some of the large non union firms that are across the country. What's next with this group? 

Hey! Sign up for our mailing list!  Top right corner of the blog.

If you have any questions or would like additional information feel free to contact me at CraigZ@colleyelevator.com or 630-766-7230 ext. 107.

Also check us out on Instagram @Colleyelevator see what we have been up to.

Sunday, April 4, 2021

Elevator disconnect auxiliary contacts – Elevator controller emergency battery lowering - Rescuevator

When a building chooses the option for emergency battery lowering on their elevator controller the electrician has one additional item to do, installation of an auxiliary contact on the disconnect.  We have also run into the requirement of an auxiliary contact on the disconnect for emergency brake release.

What is the purpose of the auxiliary contact?  The purpose of the auxiliary contact is so the elevator controller can tell the difference between a power down at the disconnect versus a power outage.


[Elevator controller with battery lowering]

[Elevator mainline & lighting disconnects]

[Elevator mainline disconnect with auxiliary contact]

[Elevator mainline disconnect with auxiliary contact close up]
 

If the electrician you are using is not familiar with this function, have them call their electrical supply house and ask them.  Depending on the make and model of the disconnect the supply house can sell them what they require and it is a simple modification to the disconnect.

Hey! Sign up for our mailing list!  Top right corner of the blog.

If you have any questions or would like additional information feel free to contact me at CraigZ@colleyelevator.com or 630-766-7230 ext. 107.

 Also check us out on Instagram @Colleyelevator see what we have been up to.

Sunday, March 28, 2021

Hydraulic elevator control modernization – Arlington Heights, IL

15 years ago we modernized 3 buildings in a 5 building complex with new controllers, door operators, power units and cylinders.  We went to the 4th building and quickly got shoo’d away because they had a great OEM service provider. We always wondered how the other 2 buildings where doing in the complex.  Well… We finally got the call about 6 months ago to come look at one of other building’s equipment.

[Elevator machine room - Before]

[Elevator machine room - After]


Existing elevator & project scope
– The existing elevator was a Dover installed in 1964, this building definitely got their money’s worth from the system.  The building had started to have issues with the overall reliability and functionality of the elevator system and was ready for a change.

New equipment providers

Controller – Smartrise Engineering

Power units – Existing MEI w/Maxton UC4 valve

Door operator – GAL MOVFR

Fixtures – Innovation Industries

Hydraulic elevator controller – The 1964 Dover elevator controller was in fair condition for being 57 years old but had some serious critical issues occurring from time to time.

[Dover Elevator controller - Before]

[Smartrise Elevator Controller - After]

Door operators – The elevator had a GAL MOVFR I with all the old GAL car and hatch equipment on it prior to the modernization and replaced with a GAL MOVFR II.

[GAL Door operator - Before]
 

[GAL Door operator - After]


[Car top & GAL Door operator - Before]



Elevator fixtures – This pit got lip stick, the hall stations where replaced with ADA compliant hall stations 10+ years ago.  The car station was replaced with a Adams car station at the same height as the old Dover car station.  We installed some great looking Innovation Industry push buttons with all the code required bells and whistles.

 






Disconnects – There is WBO[Work by others] that is required when we replace an elevator controller.  This is typically electrician work but should be guided by the elevator contractor.  In this event we flagged some aluminum wire and no ground.  The electrician replaced the aluminum wire and gave us a great earth ground!  ALUMINUM WIRE = BAD! REPLACE AS SOON AS POSSIBLE!  Aluminum wire can cause reliability issues and cause your components to burn out, unless it is properly maintained, which in most cases no one maintains their aluminum wire properly.



Take away – This is a hydraulic elevator control modernization that was long overdue, the building was having serious headaches with the equipment reliability.  The building had done some work over time but the major components where original. The condominium board was having a lot of feedback from the other unit owners, it was time. We had a great project team in for the modernization who did a great job on this piece of history.

Hey! Sign up for our mailing list!  Top right corner of the blog. 

If you have any questions or would like additional information feel free to contact me at CraigZ@colleyelevator.com or 630-766-7230 ext. 107. 

Also check us out on Instagram @Colleyelevator see what we have been up to.

Sunday, March 21, 2021

Elevator World Chicago Issue – Not just for Code Compliance - Elevator solid state starters

 



Chicago is featured in Elevator World’s March 2021 issue.  When you think of Chicago you think of Al Capone, Michael Jordan, Chicago style dogs, Deep Dish Pizza, Home of the Pizza Puff and one of the longest running independent elevator contractors in the country, Colley elevator.  We have a lot of domain knowledge in the hydraulic market and had the opportunity to write an article on benefits of solid state motor starters.  Two of our IUEC Local #2 aces contributed to this great article with much help from our own Cathy Hayat. 



Other cool Chicago related articles featuring James R. Thompson Center, Chicago VT review featuring some word bites from Colley’s Craig Zomchek, Chicago Elevator Firsts, Chicago Strong[MATOT], Chicago’s RBN, Chicago’s Mark Menke & Lisa Castor[Dupar] and many other great articles.  Take a peak!  www.elevatorworld.com

Hey! Sign up for our mailing list!  Top right corner of the blog.

If you have any questions or would like additional information feel free to contact me at CraigZ@colleyelevator.com or 630-766-7230 ext. 107.

Also check us out on Instagram @Colleyelevator see what we have been up to.

Sunday, March 14, 2021

Colley Cares – Colley Elevator gives back

Colley Elevator has had a history of making donations to our customer’s causes, foundations, fundraisers, etc. During the last year Colley Elevator has done several additional philanthropic initiatives to give back to our communities amid the Covid 19 pandemic.  During one of our sales meetings we came up with a new way to give back; we will be making an additional donation when we book each one of our projects to one of five different organizations.    



Pillarshttps://pillarscommunityhealth.org/ - A healthcare organization that is committed to meeting the changing health and social needs of the western suburban residents.


One Tail at a Time - https://www.onetail.org/ - OTAT’s mission is to end pet homelessness in the Chicago area.


NEDSRA - https://www.nedsra.org/en/ - Northeast DuPage Special Recreation Association (NEDSRA) improves the quality of life for thousands of people with disabilities each year, by providing them with a variety of recreational and social programs. The programs are offered in partnership with eight park districts and three village recreation departments.


Greater Chicago Food Pantry - https://www.chicagosfoodbank.org/ - The Food Depository is part of a united community effort working to bring food, dignity and hope to our Cook County neighbors.


American Cancer Societyhttps://www.cancer.org - Is on a mission to free the world from cancer. Until we do, we’ll be funding and conducting research, sharing expert information, supporting patients, and spreading the word about prevention. All so you can live longer — and better.

During the last year we did a lot of soul searching on how we can be a more helpful company to our communities and humanity as a whole.  We are excited about our new initiative!  We will also continue supporting the causes we have for years, we will just be adding a few more to our list.

Hey! Sign up for our mailing list!  Top right corner of the blog.

If you have any questions or would like additional information feel free to contact me at CraigZ@colleyelevator.com or 630-766-7230 ext. 107.

Also check us out on Instagram @Colleyelevator see what we have been up to.