In
1963 Ray Zomchek did the engineering for a project at the Itasca Country Club –
Itasca, IL for Gallaher & Speck Elevator[Dover/Rotary Rep at the time]. In 2023 Craig Zomchek did the engineering for
a modernization project at the Itasca Country Club – Itasca, IL for Colley Elevator. We came across the original construction
drawings a number of years ago when we did a site visit to the building that have
RAZ[Raymond Anthony Zomchek] listed as the draftsman.
[Title block of final engineering drawings listing RAZ]
[Original blue print for construction]
Existing elevator &
project scope
– The elevator is/was a very small freight elevator installed in 1963 with
manual gates and doors. This elevator is
the heart beat to the building that has events and functions all year
long. Over the years we had seen a
decline in the elevator’s ability to service the building reliably. We recommended a full overhaul of the
elevator system with exception of keeping the hydraulic power unit that was
replaced within the last 5 years.
New
equipment providers
Controllers
– Smartrise Engineering
Door
equipment & Cab – EMS Freight doors
Sling,
platform & cylinder - EECO
Fixtures
– Innovation Industries
Power
unit – Quality w/Maxton valves[existing]
Elevator controller – The existing Rotary/Dover
relay logic control system was having some challenges keeping up with the
building’s demand. We installed a new Smartrise Engineering hydraulic elevator
controller that will be a good fit for now for the next 25-30+ years.
[1963/64 Rotary/Dover Elevator hydraulic elevator controller]
[2023 Smartrise Engineering hydraulic elevator controller]
Elevator door equpiment
– I’m
not quite sure whose door equipment was in prior to modernization but it was
replace with new EMS freight door equipment & cab.
[Old elevator interior]
[New EMS cab and gate]
[Old hoistway doors]
[New EMS Freight elevator hoistway doors]
Elevator fixtures – We installed
Innovation Industries hall and car fixtures to replace the original Dover/Rotary. Notice the A17.1 2019 Visual display on the
new car station.
[Old CJ Anderson car station]
[New Innovation Industries car station w/A17.1 2019 visual/text communication]
Hydraulic power unit – We removed the Rotary
dry power unit with a new Quality submersible power unit with a Maxton UC4
valve[2019].
[Old elevator machine room]
[Machine room after modernization]
Elevator cylinder – We removed the Rotary/Dover
elevator cylinder and installed a new EECO jack unit.
[Elevator pit and cylinder before modernization]
[Elevator pit and cylinder after modernization]
Take away – We encourage
building owners take a proactive approach to equipment replacement. This old beat worked well for the building
for many many years and was fine. We
were encountering brittle wires and general fatigue in the control system. The building decided to do an “everything but
the rails” approach so they can have a reliable elevator for many years to
come.
Team work– The sales person and
the project team who finishes typically get the glory on a project. In between the initial contract sale and the
final acceptance are many other people who work on the project to make it
successful. From the truck driver to the
engineer to the billing department to the assist when needed 14 Colley Elevator
employees where involved in the project and we had tremendous team work on
it. Thank you everyone without you we
would not have had such a successful delivery!
Let’s not forget our great material supplier participation!
In
memory of Ray Zomchek 6/13/35 to 5/18/23.
If
you have any questions or would like additional information feel free to
contact me at CraigZ@colleyelevator.com or
630-766-7230 ext. 107.
Also
check us out on Instagram @Colleyelevator see what we have been up to.